China Boilers and Control Panel Manufacturer - CN Boiler
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What is Boiler Control System and How does It Work?

CN Boiler
Most resources on advanced engineering topics require a certain level of knowledge. Part of the problem lies in the use of terminology. While it's effective at communicating ideas to people in the industry, it can be disorienting for newcomers unfamiliar with it. Today we mainly introduce some knowledge about the control system related to the boiler.
 
 
A control system refers to a system that uses control loops to manage and control another device or system. Control systems can be as small as a temperature controller implemented using a thermostat in your home, or as large as a large industrial control system that controls a process or machine.
A system or collection of actuators controlled by a control system is called a "factory". A controller is used to drive a device from its current state to some desired state (reference). Does not include an open loop controller, i.e. a controller with information measured from the factory output.
A controller that feeds back information from the plant's output is called a closed-loop controller or feedback controller.
 
In this article, we mainly introduce the industrial boiler control system and other closed control systems, such as PLC deaerator control system, condensation recovery control system, reactor control system, heat exchange control system, and hot air control system. How to control, what is the principle of control, etc.
 
 
With the advancement of the times,the boiler industry is also undergoing rapid changes with the times, and the boiler control system that can make the boiler operate normally is also advancing with the advancement of science and technology. From the original single-chip button to the most used at present PLC control system, PLC+PC control system, large-scale boiler engineering project DCS control system, our company can configure cost-effective boiler equipment and provide the most optimized boiler control system according to customer needs.
 
 
At present, our existing boiler control system is suitable for oil fired steam boilers, gas fired steam boilers, oil fired hot water boiler, gas fired hot water boilers, oil fired vacuum boilers, gas fired vacuum boilers, biomass fired boilers, coal fired boilers, electric heating boilers, thermal oil boilers, circulating fluidized bed boilers, etc. Heat station equipment, waste heat boiler, hot air boiler and so on.
 
(1) Oil/Gas Fired Steam Boiler Control System

According to the customer's demand for steam capacity,temperature, pressure and equipment configuration, the steam boiler control system is developed and designed to achieve the purpose of monitoring the parameters and status of the boiler, and realize the intelligent of boiler control.

1) Main Control: liquid level control of boiler,water tank and oil tank; steam pressure control; boiler system pressure control; temperature control, etc. Manual/automatic control of burners, pump valves and other equipment, master and backup switching. Water pump start and delay shutdown, water pump running status detection and burner interlock.

2) Anti-freezing Functions: Make the boiler run safely and stably at night when unattended, and make the system work in an energy-saving state to prevent the pipeline from freezing.

3) Self-inspection Functions of the control system: continuous inspection.To alarm and interlock protection when abnormal.

4) It collects,records,saves and manages important information and data function.

The Remote Instrument Valves used in the Control System Include: temperature sensor, liquid level gauge, pressure transmitter,pressure controllers, flow meters, electric regulators, etc.

 

(2) Oil/Gas Fired Hot Boiler Control System

 

Through the centralized management of the temperature of the inlet and outlet water of the boiler/heat of the main pipe, the number of boilers running, and the load status, the fully automatic operation of boiler inlet and outlet valve control, boiler start and stop, and combustion adjustment is realized.

Functions of the control system

1) adjustment functions of the circulating water system;

2) the automatic frequency conversion feed-water function

3) functions of heat source calorimeter and thermal efficiency analysis.

4) It collects, records, saves and manages important information and data function.

The Remote Instrument Valves used in the Control System Include: temperature sensor,  pressure transmitter,pressure controllers, flow meters, electric regulators, etc.

 

(3) Oil/Gas Fired Vacuum Hot Water Boiler Control System

 

Main monitoring objects: burner,circulating pump, furnace vacuum, furnace water level, water tank water level, heating and hot water electric valve, etc.

No matter it is extraction method or phase change method, single heat exchange coil or multiple heat exchange coils. A variety of control algorithms to suit different vacuum boiler forms and applications.

Functions:

1) Support independent control of multiple outputs,such as domestic hot water and heating hot water.

2) Pumps, valves and other equipment are manually activated to control,the main/make-up switching.

3) One-week dual-mode timing control function, timing and temperature control at 6 time periods per day

4) Self-inspection function of the control system: continuous inspection of water level,temperature, pressure, and burner,and alarm well interlock protection when abnormal.

5) collect, record, save and manage important information and data functions about the system.

The Remote Instrument Valves used in the Control System Include: temperature sensor, pressure transmitter, pressure controllers, flow meters, electric regulators, etc.

(4) Biomass/Coal Fired Steam Boiler Control System

 

Functions:

1) Automatically adjust the frequency of the ID fan according to the type of fuel and the amount of material to realize automatic air distribution to the boiler.

2) According to the calorific value of the fuel, the amount of materials and the energy consumption of the whole system, through the adjustment of the feeder and the grate, the boiler can be fully and efficiently burned, and the boiler load can be automatically adjusted.

3) Main control: temperature control,pressure control, liquid level control, auxiliary equipment control.

4) The automatic control terminal monitors various operating parameters of the boiler in real time. If the set safety parameters are exceeded, the automatic control terminal will alarm and interlock for protection.

5) Provide one-button start-stop and optimized control for auxiliary equipment.

The Remote Instrument Valves used in the Control System Include: temperature sensor, pressure transmitter, pressure controllers, flow meters, electric regulators, etc.

 

(5) Electric Heating Boiler Control System by PLC+PC Control

 

Scientifically control the input quantity and speed of heating elements according to the load conditions to achieve the purpose of precise control. Each load adjustment is an intelligent optimization process, which can effectively prevent the impact of large load input or removal of heating elements on the power grid.

Unique electric heating element life balance algorithm, undisturbed switching control of electric heating elements,prolonging the service life of electric heating elements.

Functions:

1) Temperature control, pressure control, liquid level control, antifreeze control.

2) Manual/automatic control, active/make-up switching of equipment such as pumps and valves.

3) One-week dual-mode timing control, convenient for operation and management. Timed and fixed temperature control at 6 hours a day to fully implement the peak and valley electricity price policy.

4)Self-inspection function of the control system: alarm and interlock protection for water shortage, over-temperature, over-pressure, leakage, phase loss, over-current, etc. self-inspection for sensor failures such as temperature, pressure, liquid level, etc. Alarm and interlock protection.

5) Collect, record, save and manage important information and data about the system.

The Remote Instrument Valves used in the Control System Include: temperature sensor,  pressure transmitter,pressure controllers,etc.

(6) Thermal Oil Boiler Control System

 

It mainly detects the temperature, pressure, liquid level, differential pressure and flow of the medium in the thermal oil boiler furnace in real time. Through the safe operation optimization algorithm of the control core, it intelligently drives the peripheral actuators according to the working conditions and requirements of the equipment, so as to realize fully automatic and accurate load adjustment to achieve the best working conditions.

Functions:

1) Real-time monitoring function, when the circulating oil pump is running, when the oil temperature, flow, pressure, and pressure are different, the combustion system and the feed-oil system are interlocked, and the circulation system runs continuously to ensure safe and stable production.

2) Self-inspection function of the control system: temperature, pressure, liquid level and other sensor fault self-inspection, internal fault self-inspection of the control device, fault alarm and interlock protection.

3) Analyze the operation of the boiler.

4) Collect, record, save and manage important information and data functions about the system.

The Remote Instrument Valves used in the Control System Include: temperature sensor,  pressure transmitter, pressure controllers, different pressure transmitter, etc.

 

(7) Circulation fluidized bed boiler (CFB Boiler) Control System by DCS control

 

Its electronic control system adopts DCS control system. Through the relationship between the control variables. The main control variable acts as the secondary control variable. During the operation of the control system, if the secondary control variable has an error, the main control variable can be compensated in time.

Control : combustion, pressure, bed temperature, air volume, liquid level and temperature control, etc.

Functions:

1) Real-time monitoring function, real-time monitoring of combustion system and steam-water system,and interlocking in case of abnormality, while the circulation system runs continuously to ensure safe and stable production.

2) Self-inspection function of the control system: temperature, pressure, liquid level and other sensor fault self-inspection, internal fault self-inspection of the control device, fault alarm and interlock protection.

3) Real-time analysis function for circulating fluidized bed boiler operation.

4) Collect, record, save and manage important information and data functions related to the system.

The Remote Instrument Valves used in the Control System Include: temperature sensor, pressure transmitter, pressure controllers, different pressure transmitter,etc.

 
 
Industrial boilers are a major investment, making it extremely important to extend their lives and maintain their efficiency for as long as possible. Corrosion is a major factor in the failure of boilers, which is where the deaeration process comes in. Deaeration involves oxygen removal, as well as carbon dioxide removal, thus extending the life and efficiency of a boiler system – it is very pertinent that the makeup water entering a boiler is free of these dissolved gases. The major area of application for deaerators can be found within a boiler plant and boiler feed water systems.
 
We understand the investment you’ve made in your boiler system, and we’re prepared to help you keep it in great working order by installing a deaerator with PLC control system that will remove the dissolved gasses that cause corrosion and threaten the ability of the boiler to do its job.
 
 
The steam produced in a boiler by the process of adding heat to water is often called live steam. The terms "fresh steam" and "flash steam" are used only to distinguish their sources. Whether the steam is produced in a boiler or in a natural flash evaporation process, it has exactly the same potential to release heat, and each has been used successfully for this purpose. Flash steam produced from condensate can contain up to half of the total energy of the condensate. An efficient steam system will recover and use flash steam. Condensate water and flash steam discharged to waste means more makeup water, more fuel and increased operating costs.
 
 
The condensate recovery control system device adopts a unique water pump with cavitation elimination device to realize the closed recovery of steam condensate,so it can completely solve the problem of high temperature condensate recovery, fully recovers the secondary flash steam of condensate, saves energy and water resources. It realizes the full utilization of energy, makes the thermal energy recycling rate reach more than 95%,reduces the thermal pollution of the environment and the noise when the condensed water is discharged, and its economic and social benefits are huge.
 
 
The broad understanding of a reactor is a vessel with physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling, and low-speed mixing functions required by the process can be realized. Our self-developed reactor automatic control system achieves the best reaction conditions by controlling the speed of the motor and the temperature of the heat source, then achieves the purpose of a full reaction. 
 
 
The reactor is a comprehensive reaction vessel. The structure, function and configuration accessories of the reactor are designed according to the reaction conditions. Our reactor control system can complete the preset reaction steps from feed to reaction to discharge with a high degree of automation, as well as temperature, pressure, mechanical control (stirring, blowing, etc.), reactants/products during the reaction process important parameters such as concentration are strictly regulated.
 
 
The plate heat exchanger is a new type of high-efficiency heat exchanger that is stacked by a series of metal sheets with a certain corrugated shape. Thin rectangular channels are formed between various plates, and heat exchange is performed through the plates. Plate heat exchanger is an ideal equipment for liquid-liquid, liquid-vapor heat exchange.
 
Under the control of the temperature control valve, the steam or high-temperature water is sent to the plate heat exchange unit according to the required flow rate of the heating system, and the heat exchanger heats the heating (air conditioning) return water of the heat user by indirect heat exchange; After passing through the stainless steel core decontamination device, the heated water enters the heat exchanger through the circulating pump to be heated for the user to use, and it goes round and round. The primary heat medium returns to the primary heating pipe network after heat exchange in the plate heat exchanger unit. The water loss of the system is automatically supplemented by the water supply pump according to the set pressure to ensure the system pressure is stable and normal operation.
 
 
The basic working principle of hot air boilers is the production of hot air by transferring the heat energy released as a result of the combustion of fuel (coal, natural gas, oil, etc.) to the air.
 
This control system is suitable for coal-fired hot air boilers, with automatic and manual boiler control functions such as temperature control, air volume control, fuel feeding control,and slag remover control. In addition to the above functions, the control system can also monitor the real-time data of the analog quantity on site, and some basic interlocked and alarm functions.
 
Conclusion
 
In conclusion, CN Boiler provides an efficient and reliable system solution for your needs. With this introduction to the control system, you can make an informed decision and enjoy the services of a comfortable and energy-efficient system.
 
If you We hope that this little article has answered some of your questions about boilers. But we know that the more you learn, the less you know. That means we know that this article did not answer all your questions and maybe made some new questions. Please call us or call our people to get more information.

Thank you for reading this article and thinking about CN BOILER for your next energy project.

If you want to know about the numbers and prices for boilers, please call us at +0086 132-9831-1147.

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