Reactor Control System

Reactor Automatic Control System

Overview of Reactor Automatic Control System

The broad understanding of a reactor is a vessel with physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling, and low-speed mixing functions required by the process can be realized. Our self-developed reactor automatic control system achieves the best reaction conditions by controlling the speed of the motor and the temperature of the heat source, then achieves the purpose of a full reaction.

Application of Reactor Automatic Control System

Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, medicine, food and other fields. They are pressure vessels used to complete vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and other processes, such as reactors, reaction tanks, decomposition tanks, polymerization tanks, etc.

Working principle of Reactor Automatic Control System

The reactor is a comprehensive reaction vessel, and the structure, function and configuration accessories of the reactor are designed according to the reaction conditions. From the feed-reaction-discharge, the preset reaction steps can be completed with a high degree of automation, and the temperature, pressure, mechanical control (stirring, blasting, etc.), reactants/products during the reaction process Important parameters such as concentration are strictly regulated.

Composition of Reactor Automatic Control System

The structure is generally composed of a reactor body, a transmission device, a stirrer device, a heating device, a cooling device, and a sealing device. Corresponding supporting auxiliary equipment: fractionation column, condenser, water separator, collection tank, filter, etc.

Classification

According to the heating/cooling method, it can be divided into electric heating, hot water heating, thermal oil circulation heating, far infrared heating, external (inner) coil heating, etc., jacket cooling and kettle internal coil cooling, etc. The choice of heating method is mainly related to the heating/cooling temperature required by the chemical reaction and the amount of heat required.

Precautions During Operation

The reactor is a kind of reaction equipment, which must be operated carefully, otherwise, it will be damaged due to many reasons, and the production will be forced to stop. The operation of the reactor should pay attention to many aspects:

1) Be sure to operate the reactor strictly in accordance with the rules and regulations.

2) Before the operation, carefully check whether there is any abnormality. During normal operation, do not open the upper cover and touch the wiring terminals on the board to avoid electric shock;

3) When the reactor body is heated to a higher temperature, do not touch the reactor body to avoid scalding; the temperature should be cooled first after the experiment. Do not cool quickly to prevent damage caused by excessive temperature difference and pressure. At the same time, unplug the power supply in time.

4) Pay attention to the maintenance of the reactor after use, so that the reactor can have a better service life.

Reactor Automatic Control System

The control system of reactor realizes intelligent control by controlling jacket temperature, the speed of the stirring, etc. This control system has good reliability and high degree of automation , Easy to use, simple operation, rich functions, flexible control, beautiful appearance, high cost performance and so on.

The control panel used in this control system is independently developed by us. This control panel is developed by our R&D team according to the customer's process flow and parameter requirements to suit the customer's system control panel.The control panel is more concise and intuitive, with a humanized man-machine interface, which is easy to operate and use. Equipped with a touch screen, the system will have a good human-machine interface, which can display the complete system operating status, equipment status and various parameters, and the operating parameters are centralized digital display. It can be controlled locally, and can also be networked with the central control room to facilitate remote monitoring by users.

Technical Parameter

Specification of Reactor Automatic Control System
Type	CN-50	CN-100	CN-200	CN-300	CN-500	CN-1000	CN-2000
Cylinder Size(mm)	450*500	450*500	600*700	750*750	900*800	1200*1000	1400*1500
Actual Capacity (L)	61	150	253	396	699	1393	3000
Jacket Capacity(L)	65	120	200	250	290	560	750
Heating Area (m2)	0.78	1.36	1.9	2.41	2.7	4.5	7
Motor Power (KW)	0.55	1.1	1.5	3	2.2	4	5.5
Note: Parameter is for reference only, if any changes should follow the factory technical data.