China Boilers and Control Panel Manufacturer - CN Boiler
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Condensate Recovery System

Condensate Recovery Control System

Market Research

As fuel prices have risen and, with them, the need for optimization to reduce overall operational costs, industrial plants are paying more attention to these systems, because they have proven to be a significant way to decrease expenses. Pressurized condensate systems are considered one of the top three items to optimize a steam system with a very attractive payback for the investment. 

 

Overview of the Condensate Recovery Control System Device:

The condensate recovery control system device adopts a unique water pump with cavitation elimination device to realize the closed recovery of steam condensate,so it can completely solve the problem of high temperature condensate recovery, fully recovers the secondary flash steam of condensate, saves energy and water resources. It realizes the full utilization of energy, makes the thermal energy recycling rate reach more than 95%,reduces the thermal pollution of the environment and the noise when the condensed water is discharged, and its economic and social benefits are huge.

The operating principle of the condensate recovery system device:

The steam condensate discharged from the steam equipment enters the condensate recovery system device through the hydrophobic valve.The condensate recovery first passes through the steam-water separation device. The separated steam and secondary flash steam are stored in the upper part of the vessel. 
 
The condensate recovery passes through the decontamination device, and after the dirt is removed, the condensate is stored in the container. The water level of the condensate recovery system device is indicated by the liquid level gauge and the signal is transmitted to the automatic control system.The control system instructs the water pump to start or close according to the water level signal. 
 
When the water level reaches an extremely high level, the water pump is started to transport the condensed water to a certain place; when the water level drops to a very low level, the water pump stops running, and the anti-cavitation device ensures that the drainage pump will not produce cavitation. The safety valve opens automatically when the pressure in the water collection container is higher than the set pressure to ensure the safety of the water collection container.

Features of the Condensate Recovery System Device

1) Anti-cavitation:

According to the two-phase flow characteristics of steam and water, the phenomena of vapor resistance, water hammer steam lock, and impact in the system are solved, so that the condensate recovery system can operate under high temperature and airtight conditions.

2) Energy saving and environmental protection:

This product can fully recycle condensed water, increase boiler feed water temperature, improve boiler efficiency accordingly, save fuel by about 20%, save water by about 20-80%, and reduce water treatment equipment investment and operating costs.

3) High automation program:

In general, the pressure equipment of the balance device of the water storage tank is below 0.1MPa(about 15psi), and the system operation can achieve a series of intelligent program control such as automatic opening and closing, automatic alarm, automatic pressure regulation and automatic switching of condensate pumps.

4) Common network recycling:

 This product is intelligent and small in size. The steam condensate recovery system device can recycle the condensate of different pressures in a common network, and recover all the condensate.

5) Simple structure:

It integrates flash tank, condensate water quick discharge device, pressure balance device, liquid level changer, decontamination device, cavitation eliminator and water storage tank.

 

How to install the condensate recovery system in the existing boiler room?

1) When the condensate water end is above the ground, connect the condensate water pipe to the water inlet pipe of the condensate recovery system; When the end of the return pipe is located underground, a return water climber is installed at the end of the pipe, and a gate valve is installed on the sewage pipe of the return water climber, and the outlet pipe is connected upward to the equipment inlet pipe.

2) If multiple channels of condensate return to the same condensate recovery system device, each condensate pipe is arranged from high pressure to low pressure

 

If you want to know more information, please contact us, we will work out an optimization plan according to your needs for your reference.

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